SURELIA GROUP

 

 

 

 

 

 

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Concrete Batch Mix Plant

 

Raw Material Storage:  

STAR BATCHER

Dragger Boom :
Dragger boom is to pull the material at its optimum working length. Towing bucket reinforced with hard facing electrodes for better life, suitable blade for easy drag.

Dragger Cabin :
Fitted on balanced ball bearing ring for smooth swing. Overall view from the top and all control are within the reach of operator. Comfortable seat for extended working hours without fatigue.

COMPARTMENT
- TYPE BATCHER : Four bin hopper for material storage.

Material Feeding Media :-
Free flowing, Weighing in skip bucket through pneumatically operated gate with interlocking device for uninterrupted chronological sequence.

BATCH WEIGHING :
PLC/Microprocessor based electronic batch weighing system for aggregates, Cement. The total cumulative per batch can be monitored on digital LED in operator cabin.

SKIP DRIVE UNIT  :-
Skip towed . lifted by wire rope drum, Fitted with Electromagnetic fail safe spring loaded D.C. brake, Working on Suitable Rectifier transformer unit.

SKIP UNLOADING DEVICE :-
A unique unloading mechanism with bottom opening, Downward facing self locking door to unload material at optimum perfection with minimum wastage.

MIXING UNIT  :-
Pan Type Turbo Mixer comprises of spring mounted mixing arms, Mixer liner for wear resistance, Inspection window.

CEMENT SCREW CONVEYOR :-
For transferring cement from Silo / Storage hopper to cement weighing hopper.

WATER BATCHING : -
Self-priming water pump synchronized with Turbine Flow meter having panel mounted Microprocessor based registration unit for accurate and desired flow rate of Water batching to Pan Mixer.

CONTROLS :-
Auto / Manual control for Aggregate and Cement batching & weighing, loading, unloading, emergency stop etc are incorporated in control panel within easy reach of the Operator.

TURNING RADIUS :-
Inner radius 3.75 Mtrs.

PLANT OPERATOR CABIN :-
Located at the center of plant for Clear view of Aggregate loading / unloading, which enables easy reach and faster communication.

 
Technical Specification :-
 
TYPE OF PLANT SM-30 SM-20
CAPACITY :    
Total weight    
Plant Rated Cap 30/35 M3 /Hr. 20/22 M3 / Hr.
Skip Bucket 1.0 M3  0.5 M3
Cement Storage Hopper 50 Bags 50 Bags
Water Flow Rate 500 L.P.M Maxi 500 LPM Maxi
Pan Mixer 1.0 M3 0.5 M3
COMBINATION :    
Weighing Bucket 03 Aggregates + 01 Sand 03 Aggregates + 01 Sand
Cement Weighing Hopper 500 Kgs. Maxi 300 Kgs. Maxi
Controller PLC Based Panel Inter Fully Microprocessor Based 
  Facing Port for P.C. Inter Facing for Printer
Load Cell Hermetically sealed, IP-67 Hermetically sealed, IP-67
Property-Mtls Free flowing Free flowing
Feeding Media    
    * Aggergates By Pneumatic Slide Gates By Pneumatic Slide Gates
    * Cement Screw Conveyor Screw Conveyor
No. OF Batches 40 Batches/Hr 40 Batches/Hr
Weight Display    
Digital Display HMI DISPLAY  LED DISPLAY 1/2"  
Facility Auto/Manual Mode Auto/Manual Mode
POWER REQUIREMENT :    
Skip Drive 30.0 HP 10.0 HP
Scrapper 15.0 HP 10.0 HP
Draging Boom Swing 01.5 HP 01.0 HP
Compressor 05.0 HP 05.0 HP
Water Pump 03.0 HP 03.0 HP
Pan Mixer 40.0 HP 20.0 HP
Screw Conveyor 07.5 HP 07.5 HP
Hydraulic Power Pack 02.0 HP 02.0 HP
TOTAL 104.0 HP 58.5 HP
 

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